Ultrasonic Sensors for Oil & Gas Applications
Sensors for Oil & Gas
Migatron intrinsically safe ultrasonic sensors provide non-contact level measurement for oil and gas industry drilling, storage, and other equipment. Our sensors are used to monitor liquid levels, support high and low level alarms, and provide analog feedback to PLCs and control systems.
For classified locations where flammable gases, vapors or dust may be present, our intrinsically safe sensors deliver precise measurement and monitoring capabilities while meeting the rigorous safety requirements of hazardous locations and explosive atmospheres.
Sensors with Hazardous Area Approvals
Non-Contact Level Measurement for Oil and Gas Systems
Oil and gas operations often require reliable level monitoring in tanks, vessels, and equipment where contact-based sensors may create maintenance, contamination, or installation concerns. Ultrasonic sensors measure distance using sound waves, allowing the sensor to monitor the target from above without touching the liquid or material.
Common applications include:
- Crude oil tank level monitoring
- Refined fuel tank level monitoring
- Chemical injection tank monitoring
- Additive and blending tank monitoring
- Waste oil and containment tank monitoring
- High and low level alarm applications
Choosing the Right Ultrasonic Sensor for Oil and Gas Applications
Short-range hazardous chemical tank | Non-contact liquid level feedback | |
Longer-range hazardous tank | Analog level measurement | |
North American hazardous location | 0–10 VDC analog output | |
Standard fuel or oil tank in non-classified area | Continuous level measurement | |
High or low level alarm | Relay or set point control |
Expert Support for Your Oil & Gas Sensing Applications
With decades of experience in ultrasonic sensor technology, Migatron can provide customized solutions for the most demanding oil and gas applications. Our engineering team will work directly with you to understand your specific requirements and develop sensors for your needs.
- Fixed Roof Tank Level Monitoring: Crude Oil, Diesel, Chemicals
- Separator Vessel Level Monitoring: Oil/Water/Gas Separation
- Chemical Injection & Additive Tanks: Small Volume, Hazardous Areas
Intrinsically Safe Sensors for Oil & Gas
Our comprehensive range of intrinsically safe ultrasonic sensors is specifically designed for the challenges of oil and gas environments. Each product offers the certified protection required for hazardous locations while delivering reliable performance for critical applications.
- 0 – 10 V dc analog output
- Sync/Tx Input Line
- Class I, II, or III hazardous gas or dust environments
C-UL-US
- Analog Voltage Output
- IP67 Sealed for Harsh Environments
- Ex ia Highest level of intrinsic safety
- 4-20mA 2-wire current loop
- Various Sensing Ranges
- Ex ia Highest level of intrinsic safety
- 3-channel Zener Safety Barrier
- One 24 VDC channel and two 10 VDC channels
Engineered Solutions for Oil & Gas Applications
Migatron’s ultrasonic sensors are specifically designed to overcome the challenges faced in oil and gas operations. Our intrinsically safe sensor technology delivers reliable performance in hazardous areas while providing the precision measurement capabilities essential for critical applications.
Benefits for Oil & Gas Operations:
- Intrinsically Safe Design – ATEX and IECEx certified sensors eliminate ignition risks in explosive atmospheres
- Non-Contact Measurement – Ultrasonic technology provides accurate readings without contacting potentially corrosive materials
- Reliable Level Detection – Precise monitoring of tank levels for crude oil, refined products, and process chemicals
- Durable Construction – Sensors built to withstand harsh environmental conditions and continuous operation
- Integration Capabilities – Compatible with existing monitoring systems and control infrastructure
Critical Oil & Gas Applications For Ultrasonic Sensors
Migatron ultrasonic sensors excel in these essential oil & gas industry applications:
Reliable measurement of crude oil, refined products, and process chemicals in storage tanks
Non-contact sensing eliminates maintenance issues caused by contact with corrosive materials
Certified sensors designed specifically for hazardous locations and explosive atmospheres
Eliminates ignition risks while maintaining precise measurement capabilities
Automated monitoring of critical processes throughout extraction, refinement, and distribution
Consistent measurement ensures operational efficiency and safety
See How Our Ultrasonic Sensors Solve Real-World Challenges
Level Control For Caustic Liquids
- Reliable measurement solution for corrosive chemicals in industrial processing
- Non-contact ultrasonic sensing eliminated sensor degradation and maintenance issues
Non-Contact Sensors for Hazardous Locations
- ATEX-certified monitoring system for oil & gas facilities with explosive atmospheres
- Intrinsically safe design ensured operational safety while maintaining measurement accuracy